Circulating pipeline heater for heating water

What are the places where pipeline heaters are used?

Hydrocarbon heating, including petroleum crude oil, heavy oil, fuel oil, thermal oil, lubricating oil, paraffin, etc.

Process water, superheated steam, molten salt, nitrogen (air) gas, water and gas, etc. need to be heated to heat up the fluid.

Due to the advanced explosion-proof structure, the equipment can be widely used in chemical industry, military industry, petroleum, natural gas, offshore platforms, ships, mining areas and other places that need explosion-proof.

A pipeline heater is an energy-saving device that pre-heats a substance. It is installed before the material equipment to directly heat the substance and circulate it at high temperature, and ultimately achieve the purpose of saving energy.It is widely used in the pre-heating of fuel oils such as heavy oil, asphalt, and clear oil.

Working Principle:

Pipeline heaters utilize electric heating elements or combustion systems to transfer heat energy directly to the fluid flowing through pipelines. Electric pipeline heaters employ electric resistance heating, where electrical energy is converted into heat through resistive elements submerged in the fluid. Combustion-based heaters use fuels like natural gas or diesel to generate heat, which is then transferred to the fluid via heat exchange mechanisms.

Materials:

The construction of pipeline heaters typically involves materials chosen for their corrosion resistance, thermal conductivity, and durability. Common materials include stainless steel, carbon steel, and special alloys such as Incoloy or Inconel, depending on the operational conditions and fluid properties.

Control and Operation:

Pipeline heaters are equipped with advanced control systems to regulate heating processes efficiently. Temperature sensors, pressure transmitters, and flow meters provide real-time data for precise control. Heating elements are controlled using sophisticated algorithms to maintain fluid temperatures within specified ranges. Operational safety is ensured through comprehensive monitoring systems that detect anomalies and automatically initiate safety protocols when necessary.

Applications:

Pipeline heaters find application across various industries and environments:

- Oil and Gas: Used in crude oil heating, fuel oil preheating, and paraffin melting.

- Chemical Industry: Heating of process fluids like thermal oil and molten salt.

- Power Generation: Preheating of process water and superheated steam.

- Military and Offshore: Installed on military bases, offshore platforms, and ships for critical fluid heating.

- Mining: Utilized in mining areas for heating water and gas.

Explosion-Proof Design:

To ensure safety in hazardous environments, pipeline heaters are designed with robust explosion-proof features. This includes sealed enclosures, flame arrestors, and compliance with international standards for hazardous area classifications (e.g., ATEX, IECEx).

Conclusion:

Pipeline heaters play a vital role in heating various fluids across diverse industries, offering reliable and efficient heat transfer solutions in both standard and hazardous environments. With their advanced design and precise control systems, these heaters contribute to enhanced operational efficiency, reduced energy consumption, and improved safety standards in industrial processes.

Sinton Group Company Profile.png

Pipeline Heater Specification Sheet.jpg

Application of Pipeline Heaters.jpg

SINTON ELECTRIC CO.,LTD.

Mobile: 0086-18556018866
Add : No.886, Yandu Road, Yandu District, Yancheng City, Jiangsu Province, China
https://www.jsxingtai.com/
Email: info@jsxingtai.com.cn